FRAME BY FRAME: THE DRIVE TO IMPLEMENT THE REUSE OF STEEL

As the UK government looks to the use of steel reuse in the construction industry, Graeme Milligan, National Director at Pick Everard and Mark Allan, Principal risk engineer at HDI Global, explore the legislative changes required. 

50,000 buildings in the UK are knocked down each year, despite being structurally sound and safe to reuse with some modifications. Placing responsibility on all in the construction fold, the practice of steel reuse has yet to become widely adopted within the industry.

Yet with an engineering contractor in March 2023 claiming to have effectively reused 96% of steelwork in a major office rebuild first, it remains a key ambition for industry professionals to consider how it may fully integrate into future building practices, for the betterment of the built environment and decarbonisation objectives.

A Fundamental Building Block of the Construction Industry

Adaptable, durable, with tensile strength and value, it is of no surprise that steel has become a fundamental building block of the construction industry. "It's incredibly important that architects have the vision and foresight to reuse existing steel framed buildings," said Graeme Milligan, National Director at Pick Everard. "The process can meet client needs and aspirations, while structural engineers have the knowledge and tools to guide them through the development.

"Steel has become incredibly important to the built environment around us, but as leading professionals within this space, we must carefully consider its impact delivery not just from a cost perspective, but also from a sustainability point of view."

Risk is a Huge Factor in Deciding Material Reusability

Mark Allan, Principal Risk Engineer at HDI Global, said: "There is some extremely good work being done out there in the supply chain, from consultants to demolition contractors within the construction industry, but really it is a methodology that sets apart steel reuse and its project viability.

"When considering reuse rather than recycling, it's not dissimilar to the recirculation of auto or aero parts, where condition, previous use and history need to be considered as well as the robustness of the inspection, testing and certifying process. All of these factors are at play and can diminish or enhance the quality and usability of the steel and its intended application."  

There are typically two reuse models in place at the moment. Use of a donor building that is dismantled and steel sections recovered for reuse in a specific project – or a stockholder model, where steel sections are reclaimed, and then taken by a stockholder for general onward sale.

"In both models, you recover the steel, it's then assessed, cleaned up and put back into the supply chain," added Mark. "In any case, it is dependent fully on the assessment and certification regime of the supplier and demolition reclaimer.

"The assessment and certification process is an area where we need to gain further confidence. The proposed location and use of the reclaimed sections should be considered critical, until such a time that the robustness of the assessment and certification process is established. There are guides and codes of practice available for steel reuse, however use and reference of these publications need to be increased."

What is evident is that steel reuse in construction is an emerging and relatively new market, but is a step change in the drive for net zero, as well as being an important shift to the mindset of the construction industry in general.

"You have more chances reusing steel when it comes from your own site, or perhaps you're a developer with previous positive outcomes when reusing steel," added Graeme. "You then know where it's come from and its case history – particularly once its overall competency has been checked and verified by your own structural engineer.

"At the same time, we know there are consultant engineers out there that are working hard to deliver a shared database of steel, so contractors and suppliers can pool together resources and effectively cut carbon and reuse material at the same time. It's something that's being implemented effectively for soil reuse for example and could pay dividends for steel too."

Constructing Steel's Sustainable Future

The key message of steel reuse is of collaboration from all quarters, helping drive forward goals to reduce embodied carbon – a sentiment echoed by Mark and Graeme.

"Traditionally, construction has focused on the demolition of redundant buildings, and in new build construction, steel reuse is an opportunity to improve the carbon footprint of the industry," said Mark. "However, this is not without its risks, and is dependent on the supply chain to employ suitable risk management to manage these exposures."

More Legislation within the Planning Processes is Needed to Make a Change

"What we need is legislation within the planning process to make a real change with steel reuse. Our clients are becoming more and more sensitive to material reuse and matters like this, and there's that pressure there too from tier one consultancies that can write reports and cite the evidence for material reusability, placing additional onus at their feet."

"Our goal is to deliver better together," said Graeme. "There are moves in the right direction, with excellent guidance produced by the IStructE and trade bodies advising structural engineers when verifying steel reuse.

"What is still lacking however is the widespread vision and drive within the industry together with legislation, which will help enact real change on our pathway to a sustainable future, with steel reuse clearly marked at the forefront of everyone's minds."

To discover how the reuse of steel can play a crucial role in the circular economy go to: www.lsf-association.co.uk/library and download Light Steel and Circular Construction. 

 

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